UNIT-V: WHEELS AND TYRES Notes

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Subject - AUTOMOBILE ENGINEERING ME 40041
Branch - Mechanical Engineering
Semester - 4th Semester

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UNIT-V: WHEELS AND TYRES

The wheels and tyres of an automobile play a crucial role in providing support, stability, and traction. Proper maintenance of wheels and tyres ensures safety, better fuel efficiency, and a comfortable ride.


5.1 Wheels

Requirements of a Wheel

A wheel should have the following properties:

  • Strong and durable to support the vehicle’s weight.

  • Lightweight to improve fuel efficiency and handling.

  • Proper balance to avoid vibrations and ensure smooth driving.

  • Good heat dissipation to prevent overheating of brakes.

  • Corrosion-resistant for long life.


Types of Wheels

  1. Pressed Steel Disc Wheels

    • Made from stamped and welded steel sheets.

    • Strong, durable, and affordable.

    • Commonly used in passenger cars and commercial vehicles.

  2. Wire Wheels

    • Made of steel wire spokes connecting the hub and rim.

    • Lightweight and stylish, often used in vintage and sports cars.

  3. Light Alloy Cast Wheels (Alloy Wheels)

    • Made from aluminum or magnesium alloys.

    • Lighter and stronger than steel wheels, improving performance and fuel efficiency.

    • Used in modern cars and high-performance vehicles.


5.2 Tyres

Types of Tyres

  1. Tubed Tyres

    • Have an inner tube filled with air between the tyre and rim.

    • If punctured, air escapes rapidly, causing sudden deflation.

    • Used in older cars, bicycles, and heavy vehicles.

  2. Tubeless Tyres

    • Do not have an inner tube; air is directly sealed within the tyre and rim.

    • Safer and more durable because they deflate slowly when punctured.

    • Common in modern cars and motorcycles.

  3. Cross Ply Tyres (Bias Ply Tyres)

    • The plies (layers of fabric) are arranged diagonally, overlapping each other.

    • Stronger sidewalls but generate more heat at high speeds.

    • Used in trucks, buses, and off-road vehicles.

  4. Radial Ply Tyres

    • The plies are arranged radially (at 90° to the direction of travel).

    • Better grip, longer lifespan, and improved fuel efficiency.

    • Common in modern passenger cars and high-performance vehicles.


5.3 Tyre Specifications

Tyres are identified using a standard marking system, such as "195/60 R15 88H", which includes:

  • 195 → Tyre width in mm.

  • 60 → Aspect ratio (height/width percentage).

  • R → Radial construction.

  • 15 → Diameter of the wheel (in inches).

  • 88 → Load-carrying capacity index.

  • H → Speed rating (maximum speed the tyre can handle).


5.4 Tyre Maintenance

To ensure longevity and safety, tyre maintenance is essential:

  • Regularly check tyre pressure (under-inflated tyres reduce fuel efficiency and over-inflated tyres cause uneven wear).

  • Check tread depth (minimum recommended depth is 1.6 mm for safe grip).

  • Rotate tyres periodically to ensure even wear.

  • Wheel alignment and balancing to avoid uneven wear and vibrations.


5.5 Tyre Troubles and Repairs

Common Tyre Issues

  • Under-inflation → Reduces fuel efficiency, causes overheating, and wears out the edges.

  • Over-inflation → Reduces traction, makes the ride harsh, and wears out the center.

  • Misalignment → Causes uneven wear and affects handling.

  • Punctures and Cuts → Lead to air leakage and require repair or replacement.

Tyre Repairs

  • Puncture Repair → Small punctures can be fixed using rubber plugs or patches.

  • Sidewall Damage → If the sidewall is cut or cracked, the tyre must be replaced.

  • Tread Wear Beyond Limit → Replace the tyre if the tread depth is too low for safety.


Conclusion

  • Wheels provide support and stability, and can be made of steel, wire, or alloys.

  • Tyres come in tubed, tubeless, cross-ply, and radial-ply types, each with specific advantages.

  • Proper maintenance like pressure checks, alignment, and tread monitoring improves performance and longevity.

  • Common tyre issues like under-inflation, punctures, and misalignment should be addressed to ensure safety.

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